Data Sheet

Product	mica band heater
Material	stainless steel, mica insulation and ceramic
Size	25mm, 30mm, 40mm, 60mm, 80mm, 100mm or customized
Mecharism Type	flange, barrel nut or none
Termination Style	screw terminal, plug terminal, ceramic block terminal or lead wire terminal.
Hole Availabliity	customized
Heater Height	30mm, 40mm, 60mm, 80mm, 100mm and other can be customized.
Wattage	80W,100W,200W,250W and other can be customized
Vottage	380V,240V, 220V,200V,110V or customized

Description

Industrial mica heating elements are quite common. In industrial heating systems, mica heating element is highly favored by heating engineers. Mica is used in strip heaters, plate heaters, band heaters as well as integrated temperature control and monitoring systems designed for industrial applications. Due to its typical properties, as the base material have achieved widespread popularity in industrial heating systems, and they are components of several high-temperature industrial heating systems.

If you are looking for industrial electric heaters, you need to make sure you pick the right one. There are several options available, including mica, ceramic, high watt density, and extruded aluminum heaters. Mica bands provide better thermal conductivity.

Mica band heater is constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. We Apply imported raw materials to satisfy high-temperature work condition. Using special manufacturing processes to enhance the heat radiation effect for the mica band heater.

It is available in an extensive variety of sizes and shapes with options for holes, notches and cut-outs. A number of threaded terminals, wire lead options and terminal boxes offer great flexibility for field wiring. With temperature capabilities of up to 450℃, these mica band heater is ideal for plastic processing applications and for anywhere heat is needed on a round or curved surface.

Mica band heating element for industry can ensure the heating uniform,It has the advantages of simple processing, reliable operation, convenient use, rapid heating, high thermal efficiency, low power consumption, long service life, and no restrictions on model and specification size during manufacturing.It can be applied to injection molding machine, blow molding machine, extrusion machine.

Mica band heating element for industry has a non-waterproof structure. Therefore, during storage and during installation, it should not come into contact with oil, water, or plastic particles to prevent electric leakage.During installation, the stainless steel high-temperature mica heater must be closely attached to the heated object. The surface of the heated object should be flat and intact, without any unevenness or bumps.
If the surface of the mica heater turns black after use, it indicates that the heating and heat dissipation of the heating element are unbalanced. You should promptly make adjustments to prevent overheating and potential burn-through.

When using the mica band heater in industry, it is necessary to avoid repeatedly disassembling and assembling to prevent the alloy resistance wire from breaking, which would affect the operational lifespan.Before installation, it is necessary to first check whether the installation location is compatible with the specifications of the stainless steel high-temperature mica heater and whether the voltage is the same.

Compared with tubular heating element, heating coils, PTC heaters and other components, the advantages of industrial mica band heating element lie in the two dimensions of "planar adaptability" and "safety insulation", and they are irreplaceable in scenarios such as large-area uniform heating, humid environments, and curved surface adhesion.

The "surface heating + high insulation" characteristics of the mica heater enable its wide application in scenarios such as uniform heating on flat or curved surfaces, humid environments, and precise temperature control.

Application

Industrial Packaging: "Temperature Assurance" for Heat Sealing and Sealing

Plastic processing: "Uniform Heat Source" for Hot Pressing and Molding

Food and Drugs: "Safe Heating" for Drying and Sterilization

Laboratory and Healthcare: The "Constant Temperature Plane" of Precise Instruments

Features

Maximum temperature on the body of the band heater: 340 ° C , depending on the conditions of use;
Nickel-chromium heating wire, insulated by mica layers ;
Brass metal sheet for small diameter waterproof designs; in aluminized or stainless steel sheet for larger dimensions;
Power supply wires, terminals, pins, with or without cover;
Clamping systems adapted to the diameters to be clamped;
Ranges of band heaters on stock or custom made, according to your specifications: wattage, voltage, dimensions, specific shapes (cylindrical or conical), in one piece or in several parts (sectors), with or without cutouts….