Durable hot runner coil heater

Durable hot runner coil heater

Sensing point is 5mm away from the tip of the heater and is not in contact with the sheath.
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Description

Description

 

Durable hot runner coil heater adopt imported high-purity Mgo, to ensure excellent heat conduction and electrical property . The wire is annealed for flexibility and can be sent in arcs or rounds for heating. It has high working temperature, fast heating speed, uniform heating accuracy, long service life, automatic area control, and high thermal conductivity. Coil heater is applicable to injection mold with high productivity and requirement.

 

Hot runner heaters with built in thermocouple are also available.

The durable hot runner coil heater is an industrial heating device, mainly used for metal heat treatment, fuel oil pretreatment and constant temperature heating of injection molds.

 

It works through methods such as electromagnetic induction or resistance wire heating, using an alternating magnetic field to generate eddy currents or direct heat inside the metal, which can reduce the viscosity of fuel oil and maintain a stable temperature in the plastic flow channel.

 

Hot runner heater is an important component of the hot runner system. Its heating accuracy and service life have a significant impact on the control of the injection molding process and the stability of the system's operation. After the  heating tube is shrunk, the steel pipe becomes hard and needs to undergo better deformation. It must undergo high-temperature heat treatment to eliminate the mechanical tension of steel before they can be bent more easily.

 

Crafted with cutting-edge technology, durable hot runner coil heater ensure uniform temperature distribution, reducing energy consumption and enhancing productivity. Engineered for durability, spring coil heaters boast a longer lifespan, minimizing  maintenance costs. Elevate your molding processes with reliable, high-performance heaters that deliver consistent results.

 

Resistances microtubule or Coiler type are small diameter resistance, but of high calorific value for electrical heating is needed in very small spaces and small. The heater wire is of the highest quality market with a thin outer layer and covered by a sheath of stainless steel, prepared for a process of compaction is achieved with longer life and become very hot. Resistance can take shape as required, thus conforming to the basic needs of each client. Solid surfaces can be heated well be straight (blade or folding), in a helical (pipes, injection nozzles) or other geometric shapes as needed.

 

Proper installation and regular maintenance are the foundation for ensuring the normal operation of the durable  hot runner coil heater. Firstly, make sure the installation location is far away from flammable items and leave sufficient space for heat dissipation. Secondly, regularly clean the surface dust and dirt to avoid affecting the heat transfer efficiency; finally, check if the electrical connections are loose. If any abnormal conditions are found, contact a professional for repair in time.

 

We have complete allegiance in manufacturing and supplying modern day Hot Runner  Coil Heater. These nozzle heaters are thoughtfully designed for efficient heat transfer in hot runner molds, sprue bush and extended nozzles.

 

You can custom your shape and size of the cross section as per your demand. you can select and tell us if you need a Hot runner heaters with built in thermocouple or without, that is all depends on your needs. Hot runner bushes are produced with hot runner heaters of different cross section with inner brass and outer stainless steel cover.

 

 

Applications of the Hot runner heating element:

Hot runner heating elements can be used on Various heating industries, if you are one of them below, you are absolutly get in the right supplier.

1.Injection molding machine nozzle

2. Hot Runner Nozzles & Bushings

3. Packaging machinery

4. Hot runner Injection Molds

5. Injection & Blow Moulding Machine Nozzles

6. PET preform & Thin wall container Moulds

7. Hot runner Manifolds

 

 

Data Sheet

Cross Section

1.5mm , 1.8mm, 1.3x2.3mm

Sheath material

Chrome Nickel Steel

Insulation material

High purity MgO

Heating element

NiCr 8020

Voltage Range

Maximum 250 volts, standard 230 volts

Power rating

Depending on application

Insulation Resistance

10 MW @ 500V DC (special on request)

Power tolerance

± 10% (Tighter Tolerance available)

Current Leakage

: < 0.5 mA @ 253 V AC

Unheated Length

Minimum 25 mm plus adapter connection

Minimum Bending diameter

6mm

 

Advantage

1.Simple structure
2.Long-time usage
3.High efficient heater exchange
4.It could easy to bent into many kinds of shape
5.Good insulation could withstand high voltage

Coil section

QQ20230517160543

Product detail

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FAQ

1. Q:How do I know about the production?

A: We will double confirm your requirements and send you the sample before the mass production.

During the mass production, we will keep you informed of any progress. Besides, we will

do 100% quality inspection before shipment.

2. Q: Is it OK to print my logo on heating element product?

A: Yes. Please inform us formally before our production and confirm the design firstly based on our sample.

3. Q: Can we design our own package or print our own logo?

A: Yes! Package and logo will be made acording to your requirements.


 

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