400W Low Density Cartridge Heater

400W Low Density Cartridge Heater

​Heater cartridge can heating water and other liquids. The high watt density capabilities of this heater permit greater heat dissipation in a given area than would a tubular immersion heater.
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Description

Description

 

400W Low Density Cartridge Heater is an advanced heating solution  to meet your industrial heating needs . It is designed to provide efficient and dependable heating performance.Low-density cartridge heaters are an excellent, cost effective choice without compromising quality for Original quipment anufacturers,consuming large quantities of cartridge heaters for their equipment.

 

Operating at 400 watts and 220 volts, it delivers substantial heating power, making it suitable for industrial processes. As a low-density heater, it promise uniform heat distribution and precise temperature control, which can meet accurate thermal requirement. The stainless steel house guarantees both durability and resistance to corrosion.

 

The standard termination for low-density cartridge heaters is Type F, consisting of 254 mm (10") internally connected flexible lead wires with high temperature insulation,UL approved for 300 or 600V service and temperature rated to 250°C (482°F).

Resistance wire and lead wires are mechanically spliced with heavy wall nickel connectors for a positive electrical connection.

 

After the main body of cartridge heater is completed, the fixing accessory or thread can be installed according to customers needs. There are many structures of the fixing accessory or thread, please contact our sales or technical personnel for the best solution.

 

Our superior quality, high-temperature cartridge heaters have applications in plastic moulding, packaging equipment, labelling machinery, food production, semiconductors, medical devices, plastic welding, etc.Our cartridge heating element is custom-made to suit the unique needs of every application. You can select from different termination styles, mounting attachments, and materials to suit your industrial needs.

 

400W Low Density Cartridge Heater, this style end seal is not moisture proof. Helically wound Nickel-Chrome resistance wire is evenly stretched and strung through ceramic insulators High purity Magnesium Oxide (MgO) is used to fill all remaining space inside the ceramic insulator. The standard termination for Low-Density Cartridge Heaters is Type F, consisting of 10" (254 mm) internally connected flexible lead wires.

 

Precise heating can be applied to specific locations on the bag to achieve an efficient sealing effect. At the same time, the heating speed of the cartridge heater is very fast, which can greatly improve the packaging efficiency.Cartridge heater element is convenient for assmeble and it is small and will not occupy too much space.It can heat the seal stable,it is not easy to be disturbed by the outside environment, thus ensuring the stability of the sealing quality.It is simple structure and have low maintain cost and has long working life.

 

Tips of minimizing failure of the cartridge heaters

 

Don't let contamination get onto a heater, especially near the lead-wires or screw terminals. Even a dry contaminant could liquefy when heated.Try to hold and transport heaters by handling the heater body. It's very tempting to handle a heater by its lead-wires, and often there's no problem in doing so, but it's good to get into a habit of handling heaters by their bodies to avoid possible damage to the lead wire connections. If the heater was powered, obviously, wait for the heater to cool down before handling!

 

Product Specification

Outer Sheath Material

Stainless Steel 304, 321, 316; Incoloy 800; Incoloy 840

Resistance Heating Wire

Nichrome 8020 resistance wire

Wattage Tolerance

+5%, -10%

Resistance Tolerance

+10%, -5%

Voltage Available

12 to 600 volts customied

Maxium Heating Temperature

800 Degree Celsius

Length Tolerance

±1mm

Diameter Tolerance

±0.02mm

Standard Cold Size

5-10mm

Insulation Resistance (cold)

≥ 500 MΩ

Maxium Leakage Current (cold)

≤0.5 mA

Lead Orientation

A) Crimped on Leads : PTFE/Fiberglass Flexible lead crimped on solid pin emerging from the Heater.
B) Swaged in Leads : Flexible Fiber Glass or PTFE leads emerging from within the heater

How to prevent cartridge heaters from malfunctioning?

First,we must analyze the causes:

Improper fitting Improper installation is the most common cause of premature cartridge heater failure. 

It must be inserted into the borehole to maintain a strict tolerance. 

Power supply voltage error

Incorrectly specifying the supply voltage can cause the heater to fail prematurely because the voltage can have a huge effect on the power and heat generated

Moisture or invasion 

Even when drum heaters have helically welded end caps, they are prone to failure if the air around the heater contains high amounts of impurities or moisture and the heater wires are not adequately sealed.

Product detail

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FAQ

Q1. How can we know the product quality?

A1: We suggest you to order a sample. Also, you can send us email for detail photos for checking if you cannot get enough information in the product page.
Q2. Is it the final price in the price list?
A2: You can find reference prices in the price list. According to your quantity and models, we will offer you a best price. The more you buy, will gain a better price
Q3. When can we get reply after sending you the RFQ?
A3: Our working time is 9:00am - 6:30pm (Monday to Saturday). Your RFQ will be replied immediately during working time, in 24hours during non-working time.
Q4. Can you offer OEM/printing logo on samples?
A4: Yes, but prices is different according to different logo styles such as letters, photo, size, colors and so on. For more detail please send message to our sales service

 

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