Description
cartridge heaters provide excellent heat transfer and long life. Cartridge heater element is designed for a push in fit into holes of nominal diameters and are manufactured from the highest quality materials. Cartridge heaters are used for heating Dies, Moulds, Platens and various other applications demanding localised heating and are suitable for temperatures up to 800℃.
Due to the small size and high heating power of cartridge heater, it is suitable for heating metal molds. Cartridge heater element is usually used with thermocouples to achieve good heating and temperature control effects.
Main applications of cartridge heater: stamping molds (shaping mold), hot cutters, packaging machinery, injection molds, extrusion molds, rubber molds, melt blown molds, hot press molding machinery, semiconductor processing, pharmaceutical machinery, uniform heating platforms, liquid heating, etc.
Finned Cartridge Heating Element can be treated as "component heaters" that are used to generate heat in many areas. Cartridge heating rods are widely used in the mold, dies, plates, hot stamping, plastic molding, food processing, packaging machinery, sealing, extruders, crankcase heating, hot runner molds, hot melt adhesives, process tanks, laboratory apparatus, cleaning tanks and die blocks.
Finned cartridge heating element is meticulously engineered for efficient heat transfer. With premium materials with precise craftsmanship, it is ideal for various industrial heating applications. Whether for air heating or equipment temperature control, it deliver exceptional performance and reliability.
Designed with premium fins,this type cartridge heater significantly increase the heat exchange surface, achieving 30% higher efficiency than traditional heaters, meeting heating demands rapidly.Available in various diameters, lengths, and power ratings, with customization services to meet diverse equipment and application requirements.
Product line:
Features
1. Tube diameter: Φ3mm-Φ25mm
2. Tube Material: SS304/SS316/SS321/NICOLOY800 etc
3. Insulation Material: High purity MgO Power
4. Resistance Wire element: Ni-Cr or FeCr
5. Lead Wire Connectiom Choice: External or Internal
6. Lead Wire Length: 250mm Fiberglass Standard ( Other Options: Teflon or Silicone)
In order to maximize the life of the cartridge heater, there are things you should and should not do.
Here, we provide some tips on how to take care of your products and prevent unnecessary failures and failures in the future.
1. Avoid pollution In order to maximize the use of cartridge heaters, the leads must be protected from potential contaminants.
This includes liquids and gases, such as oils, sprays, lubricants, etc.
2. Make sure the heating element fits tightly The cartridge heater is incorrectly sized and will usually fail prematurely.
The component should be close to the mold. Otherwise, the heat will not be effectively transferred, and the heater will start to operate at a higher temperature than the required temperature.
3. Prevent excessive cycling
End termination type options
Data Sheet
|
Outer Sheath Material |
Stainless Steel 304, 321, 316; Incoloy 800; Incoloy 840 |
|
Resistance Heating Wire |
Nichrome 8020 resistance wire |
|
Wattage Tolerance |
+5%, -10% |
|
Resistance Tolerance |
+10%, -5% |
|
Voltage Available |
12 to 600 volts customied |
|
Maxium Heating Temperature |
800 Degree Celsius |
|
Length Tolerance |
±1mm |
|
Diameter Tolerance |
±0.02mm |
|
Standard Cold Size |
5-10mm |
|
Insulation Resistance (cold) |
≥ 500 MΩ |
|
Maxium Leakage Current (cold) |
≤0.5 mA |
|
Lead Orientation |
A) Crimped on Leads : PTFE/Fiberglass Flexible lead crimped on solid pin emerging from the Heater. |
Packing and delivery
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