Description

Electric immersion heaters, like most electric heating appliances, do consume a fair amount of energy. The energy consumption primarily depends on the wattage of the heater and the duration it is used.

While immersion heaters will consume a lot of electricity, there are ways to manage their energy efficiency. Using a timer to ensure the heater only runs when necessary can significantly reduce electricity consumption. Regular maintenance can also ensure it operates efficiently, preventing unnecessary energy use.

The immersion heater stands out as an energy-saving solution for heating liquids. Over time, it can save a significant amount of costs. Unlike traditional heating systems, which typically generate a lot of heat loss during the transfer process or require a lot of preheating time,energy saving immersion heater element is to directly immerse the heating element in the liquid, ensuring minimal energy waste. This direct heating not only accelerates the heating process but also more effectively maintains the required temperature.

One of the main advantages of immersion heaters element lies in their energy consumption indicators. Research has shown that these heaters can reduce energy consumption by up to 30% compared to indirect heating methods. Precise control facilities allow users to set the exact temperature, thereby avoiding unnecessary overheating and subsequent energy waste. For example, in industrial applications, the ability to maintain consistent temperature directly translates into lower operating costs.

Beyond immediate energy efficiency, immersion heaters help to save costs in the long time. Their durable design, typically made of high-quality stainless steel or titanium, ensures a longer service life. Unlike some heating systems that may require frequent maintenance or part replacements, immersion heaters usually require minimal maintenance. Therefore, extending the reliable service period and reducing maintenance costs outweigh the initial investment.

From an economic perspective, considering the operational and maintenance costs, the total cost of ownership of energy saving immersion heater element is lower. To illustrate, it is reported that a manufacture who use immersion heaters and saved 20% of its energy costs annually . This statement is supported by numerous case studies in various industries, reinforcing the notion that immersion heaters are not only effective but also an economically reasonable choice.

Furthermore, energy saving immersion heater element is highly in line with environmental protection goals. By optimizing energy usage and reducing carbon emissions associated with excessive power consumption, they offer environmentally friendly solutions. When considering energy efficiency, durability, and overall savings, the adoption of immersion heaters has become a very advantageous choice for both personal and industrial applications.

Data Sheet

Production Name	OEM Industrial Steel Flange Type Electric Liquid Water Heater
Material	Coppper, SS304, SS321, SS316, Incoloy 840
Dia.
	8mm/10mm/12mm/14mm/16mm etc.
Voltage	110V-418V
Wattage	As per request (Tolerance: +5%-10%)
Leak Current	Less than 0.5mA

Selection of flange installation and connection mode

1, screw fixed (threaded flange electric heat pipe)

There are two ways about thread fixing: one is the container holing, mother tooth circle welding on the container directly, directly to the threaded flange type of heating tube screw fixation on the tooth ring can, another one container is a bit thicker material, punching, heating tube through the heat with hexagonal nut and threaded pipe thread ban solid can be sealing ring (middle).

2, With female flange connection (plane flange type heating pipe)

After the user determines the parameters of the flange, configure the appropriate female flange, the flange and female flange are fixed by bolts, and fixed by sealing gaskets. If the sealing requirements are high, it can also be welded and sealed on the original basis.

In the using process of flange water heater element,sometimes we will find the water leakage situation ,it will not only affect the heating effiency and will threat the working environment and production .

The reason is as below:

The flange immersion heater itself have problem,for example ,the welding is not so firm,the material is not approved,it will cause the the heating tube and flange is not so firm,lead to the water leakage.

Too high temperature:In the working process,if the temperature is too high,the heating element will deformed,causing gap between the heating element and the flange,and cause the water leakage.

Flange connection damage: the sealing gasket or screw at the flange connection may suffer from wear and aging, which will lead to the flange connection is no longer sealed, resulting in water leakage.

Product detail